Thanks coregrind. Can you say where you got them? I’m seeing discrepancies in different websites. Where did you get them, by those part numbers, and it worked?
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I looked at Trek diagrams and then talked to a gentleman at FOX. The part numbers above are what I ordered for the Rail and I believe these are the newest design for the hardware. There may be other part numbers out there that are for an older version of the hardware kits but are still possibly compatible.
What I found described at some online retailers was a generic statement about Trek and the lower hardware having an offset, without specifying a specific bike model. It’s easy to get confused and think the Rail has the offset similar to Fuel EX and some others, but it does not.
The upper shock axle (69mm), spacers (3mm each) and bearings (5mm each) are the same for 2020/2021 Rail and Fuel EX with the shock hardware being 10mm x 54mm.
The lower is where things get different:
• Rail shock axle (59mm), spacers (5mm each) and bearings (5mm each) require 10mm x 40mm hardware (no offset)
• Fuel EX shock axle (65mm), spacers (3mm each) and bearings (5mm each) require 10mm x 50mm with 10mm offset
Chris, you are Like a Boss. That is the most useful information I have found. Very well written. Thank you. I talked with Fox and Trek, and there is confusion all around. I ended up ordering the 10 x 54 and 10 x 40 kits from a place online that had them both in stock. I don't even know the part numbers now as the order confirmation only lists the sizes. As you probably saw, the part numbers, lengths given in mm and inches (39.88, 39.8, 40mm, etc), crush washers or no crush washers, five, seven, and nine piece kits.....it's all over the place. And with even Trek saying there is an offset on the bottom (via email and chat) shows that there is confusion on the matter. Confusion, and, a lot of these parts are out of stock. I did see where a guy on this forum said the old Rockshox hardware worked for his Rail 5 to install a Fox X2- I thought about finding that part number which is installed from the factory on Trek bikes.
There is a lot of variation in shock bushings and fits are not standard. Different shock manufacturers have different tolerances, ever so slight. I think the IGUS mounts were meant to simplify things, and reduce friction for most users. Old school guys may prefer aluminum bushings, or whatever, but I don't have a box of parts to try out. I need the bushings to simply, work.
I hope the parts I ordered to install this shock will do the job with no hassle. I had looked at a more local option and would have payed about $350 to install an Ohlins TTX coil on this bike, and that would have been a good option I think. The local guy with experience would have sorted all the shock hardware and such.
But I wanted to try air to try to get plushness, support, and some playfulness.