EP-801 intermittent reduced assistance

Prowler

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Hey everyone, having a EP801 assist issue on my 2023 Orbea Rise and hoping someone can point me in the right direction. No error codes, already opened the motor (clean inside), but something is clearly wrong as it does not behave as it has the last 2 years. Here's the full picture:

Bike/setup:
  • 2023 Orbea Rise, EP801, 360Wh battery
  • Emax unlocked to 85Nm / 600W
  • Stored over winter at 8-15°C and ~20% SOC

Symptoms:
  • Preparing the bike after winter: needed way more pedal force than normal to engage assist, had to really build torque before the motor would kick in
  • On all subsequent rides: assist is inconsistent, comes and goes, requires more effort than it should even at max assist level
  • Never fully resolves, no ride has felt completely normal

Already ruled out:
  • Error codes (none)
  • Thermal derating (cold ambient temps)

Possible contributing factors I've identified:
  • Significant lateral axle play, noticed this last year, still present
  • winter, cold temp and or condensation inside motor??

My gut says the axle play is corrupting the torque sensor signal intermittently but since there is no error log, I'm not sure. Anybody dealt with a similar situation?
 
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I'm guessing the battery is knackered. Possibly some cells not giving full voltage.

Reasons.

1) Higher peak power. That battery was not designed for 600 watts peak.
2) Occuring after cold storage.

Batteries don't like temperature extremes. Cold from cold storage. Hot from running them at higher power than they were designed.

Borrow a battery if you can to test it.
 
I'm guessing the battery is knackered. Possibly some cells not giving full voltage.

Reasons.

1) Higher peak power. That battery was not designed for 600 watts peak.
2) Occuring after cold storage.

Batteries don't like temperature extremes. Cold from cold storage. Hot from running them at higher power than they were designed.

Borrow a battery if you can to test it.
Yeah I guess the small battery must be quite stressed when peak power is delivered! I do not have access to another battery right now.
I did try draining the battery completely and then completely charging it with no issue on the next ride. Not sure if that helped the BMS do it's thing but I'll do this a few times and report back.
Thanks!
 
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