Orbea Lifetime Warranty - only on paper

Got a '22 Orbea Wild FS a few years ago, have ridden roughly 2500 km on it in total, plenty of jumps and such.

The aluminium rear triangle has developed a crack on the right seatstay at the weld next to the cassette.
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The rocker link arm progressively bent slightly (the rear section bent upward), and I've noticed the bearing holes/seats on the rocker link arm have oval holes, probably not what you want for round bearings...
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Notice that the bike is officially ASTM category 5 rated, which is a downhill bike standard, meaning Orbea allows you to hit jumps etc. and it shouldn't bend/break.
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Talked to my dealer about these issues, they sent some photos to Orbea, but Orbea refused the warranty claim, stating that rear triangles are not covered by the lifetime warranty and neither is crash damage.

That's strange. Their very own lifetime warranty policy explicitly says that rear triangle is included, quote:


I also have no idea why they think this is a crash damage, there are just minor scratches on the frame, nothing you wouldn't expect on an enduro bike that's actually being used as one.
Sure, there were some minor tipovers, but the bike has never see a major direct impact, plus it still wouldn't explain any of the issues the frame has.

My dealer agrees this should've been covered by the lifetime warranty, but there isn't much they can do, as it's Orbea's decision now that the statutory warranty period is over.
The best offer they were able to get from Orbea was 250 euros for a replacement seatstay, but I believe they're still trying to negotiate.

When I bought the bike, the lifetime warranty on the frame has been a major decisive factor for me.
I certainly wouldn't have paid the insane full price knowing that warranty only exists on paper.

I'm disappointed.
... maybe finding a good welder in the area? Someone skilled and certified in welding high end structural stuff. If done properly you will be stronger than when you started out.

To me, with some limited material science background, that looks like a fatigue crack that formed due to improper welding and insufficient heat and surface treating (ball brushing/polishing).
 
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... maybe finding a good welder in the area? Someone skilled and certified in welding high end structural stuff. If done properly you will be stronger than when you started out.

To me, with some limited material science background, that looks like a fatigue crack that formed due to improper welding and insufficient heat and surface treating (ball brushing/polishing).
it's the heat treating / post weld aging that local welders seem to get wrong...
I've had welds done on Cannondale's (Snappydale's) that lasted 1 ride...
 
I find it frustrating that ASTM paywall their tests. So a bike gets rated Cat5 say and we the consumer are just expected to take that on trust. They make millions of dollars gatekeeping the classifications yet are a "not for profit". Many of the other (EU) bike tests are stupid, fork tests where the steerer is clamped along it's entire length with a huge stress concentration at the lower clamp for example. And the test loads are often trivial, so why should we trust tests that we know nothing about?
I too prefer the energy method of assessing strength, much better to have all the parts in the system absorbing energy where they can, than each part rigidly resisting a regulated load.

Absolutely sucks that Orbea aren't honouring the warranty. To many of these big companies 4 years of use is "plenty" and they want you to just buy a new one, not recognising what a huge amount of money these bikes represent to a lot of us. It's a shortsighted view too, I'm pretty sure this thread represents way more than $250 of negative publicity.
 
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